A look at software solutions in mold manufacturing to streamline the processes of design, simulation and production by integrating tools, such as CAD/CAM, mold flow analysis or CNC programming, to reduce lead times, improve efficiency and enhance precision.
CAM-TOOL / CGS North America, Inc.
440.522.8717
www.camtool.com
CAM-TOOL, based in Windsor, Ontario, is a CAD/CAM software company specializing in high-accuracy 3D machining, primarily for mold and die applications. CAM-TOOL Version 21, scheduled for release soon, introduces cutting-edge advancements for mold builders. Its AI-driven cutting condition optimization now accounts for protruding tool length, enhancing efficiency. A new command automatically generates flat bearing surfaces for hole drilling on curved surfaces, significantly reducing manual modeling time. Enhanced 5-axis roughing features include “Delete Air-Cut” and “Auto Clearance” for efficient undercut handling. Notably, the machine simulation now performs interference checks between the tool change point and initial tool position – a feature typically requiring external software – using stock models and posture change verification to ensure seamless, built-in validation of machine movements.
Cimatron
877.596.9700
www.cimatron.com
Since 1982, Cimatron, located in Cincinnati, Ohio, has provided toolmakers with an end-to-end solution for designing and manufacturing tools – including molds, dies and electrodes – and programming any CNC and EDM machine for molds, dies, plates and discrete manufacturing. Cimatron also provides standalone solutions for faster quoting, tool design, electrode creation and NC programming. Cimatron CAD-AI is a new CAD technology that accelerates mold design and production by using artificial intelligence (AI) to automatically detect part features within solid models. The software’s AI-based feature detection capabilities integrate seamlessly with Cimatron’s CAM automation tools to streamline the generation of safe and accurate CNC toolpaths.
EROWA Technology, Inc.
847.290.0295
www.erowa.com
EROWA Technology, Arlington Heights, Illinois, is a full-service supplier of palletization, automation and process control systems for the North American manufacturing market. EROWA’s JMS 4.0 process control system connects all data while controlling a company’s entire production process. With its automated data flow and real-time monitoring of production processes, JMS 4.0 provides the basis for a seamless workflow. Whether for die-sinking or cutting EDM, milling, drilling, turning, grinding, measuring or cleaning, the JMS 4.0 software solutions connect machines from a wide range of manufacturing technologies and manufacturers, enabling companies to continuously optimize their production.
HEIDENHAIN
847.490.7812
www.heidenhain.us
HEIDENHAIN, Schaumburg, Illinois, develops and manufactures linear encoders, angle encoders, rotary encoders, digital readouts and CNC controls for demanding positioning tasks. HEIDENHAIN’s StateMonitor is a machine data collection (MDC) software solution that brings full visibility into production processes, allowing users to monitor their machines from any location and ensure efficient machine utilization. A key feature known as energy monitoring delivers consumption data for electricity, compressed air and process water, enabling users to identify energy guzzlers, derive optimization measures and reduce energy costs. Data consistency across different systems is essential for efficient manufacturing. The StateMonitor software provides an interface for sharing job data with higher-level ERP and MES software.
R.E.R. Software, Inc.
248.759.6297
www.RERSoftware.com
R.E.R. Software, Inc., Rochester, Michigan, is a provider of advanced technological solutions specifically designed to optimize manufacturing operations. With an emphasis on innovation and efficiency, R.E.R. Software develops software tools that help manufacturers enhance throughput, streamline workflows and reduce operational bottlenecks. Its platforms are engineered to empower businesses with greater control and visibility over their production processes. R.E.R. Software is committed to driving operational excellence across the manufacturing sector. By integrating intelligent data analytics, real-time monitoring and automation capabilities, its solutions enable manufacturers to increase productivity, reduce waste and quickly adapt to changing market demands.
Kruse Training
239.351.7428
www.krusetraining.com
Kruse Training, Naples, Florida, a pioneer in cutting-edge educational methodologies, is making strides in this direction by launching its Molding Expert Injection Molding Virtual Reality (VR) application. In an industry where precision, speed and innovation are paramount, the mold design and manufacturing sector constantly seeks solutions to bridge the skills gap and empower a new generation of engineers. The VR tool is a cornerstone of Kruse Training’s eLearning platform, designed to recruit and develop a highly-skilled engineering workforce through immersive virtual reality training methods. By integrating VR into eLearning frameworks, companies can prepare their workforce for future technological shifts while driving immediate results in innovation and efficiency. This tool levels the playing field for small- and medium-sized enterprises by providing training resources that once were the domain of larger competitors.
Tebis America
248.540.0430
www.tebis.com
Tebis, Troy, Michigan, a provider of CAD/CAM and MES software solutions, is helping shape the future of manufacturing with CAD/CAM automation, digitalization and collaboration. The company offers an integrated approach to machining that delivers unmatched reliability, precision and productivity, giving customers a competitive edge. Customers use Tebis solutions to efficiently and safely design, plan and manufacture high-quality models, molding dies and components. The company provides software, services and training to customers within a variety of industries, including automotive and aerospace. n